How to deal with and improve Daily Chemical Stickers when they have quality problems?
Publish Time: 2024-10-16
When Daily Chemical Stickers have quality problems, effective measures need to be taken in time to deal with and improve them in order to reduce losses and improve product quality.
First of all, for the common quality problem of blurred printing, its cause needs to be analyzed. It may be that the printing equipment is not accurate enough, the ink quality is poor, or the printing process parameters are improperly set. If it is an equipment problem, the equipment should be maintained and calibrated in time to ensure its normal operation; if it is an ink problem, it is necessary to replace the ink with better quality. At the same time, optimize the printing process parameters, such as adjusting the printing pressure, speed and temperature, to improve the printing clarity. For stickers that have blurred printing, they should be classified and handled according to the specific situation. If the problem is minor, the acceptable products can be picked out through manual inspection and screening; if the problem is serious, they should be scrapped.
Poor pasting is also a common quality problem. This may be caused by poor glue quality, uneven glue coating, or improper surface treatment of stickers. For glue quality problems, it is necessary to reselect the appropriate glue and conduct strict quality evaluation of the glue supplier. During the gluing process, it is necessary to ensure that the glue is evenly applied. This can be solved by adjusting the parameters of the gluing equipment or changing the gluing method. If the sticker surface is improperly treated, the surface treatment process needs to be improved to improve the surface roughness and cleanliness to enhance the adhesion of the glue. For stickers that are poorly pasted, they also need to be classified and processed. Minor ones can be re-glued or subsidized, and serious ones can only be scrapped.
In addition, color deviation is also a quality issue that needs attention. This may be due to inaccurate ink color mixing, improper color control during printing, or differences between different batches of ink. In order to solve this problem, it is necessary to strengthen the management of ink mixing, strictly follow the standard formula for mixing, and use professional color measurement instruments for detection and calibration. During the printing process, the color of the printed product should be regularly sampled to detect and adjust the color deviation in time. For stickers that have already had color deviation, the treatment method needs to be determined based on the degree of deviation and the customer's acceptance.
In addition to dealing with specific quality issues, it is also necessary to start with the entire production process for improvement. Establish a sound quality management system and strengthen the management of links such as raw material procurement, production process control, and finished product inspection. Train employees to improve their quality awareness and operating skills. At the same time, collect and analyze quality data, find out the root causes of quality problems, and take targeted preventive measures to avoid the recurrence of quality problems.
In short, dealing with the quality problems of Daily Chemical Stickers requires comprehensive consideration of the type and severity of the problem, taking corresponding treatment measures, and making improvements in production processes and management to improve the quality and stability of stickers and meet the needs of the market and customers.
